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Manufacture

KIREI Chemical is not just a plant. It is a 2,400 m² high-tech production complex where premium-grade lubricants and additive packages are created. We combine in-house manufacturing, R&D and strict quality control — to deliver products that perform where others fail.

Smart 2 Blend (S2B)

Our proprietary Smart 2 Blend (S2B) technology combines classic MACRO-blending (reactor at 40–50 °C) with continuous MICRO-blending in a cavitation unit. The result is molecular-level mixing: additives are “embedded” into the base oil, colloidal stability reaches 99% and formulations become homogeneous and transparent — additives do not precipitate.

  • Up to 4–10× faster compared to traditional methods.
  • Energy savings of up to 30–70%.
  • Full automation — minimal human factor.
  • Flexible production — rapid adaptation to any formulation and wide product range.
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Technology S2B is speed, stability, and predictability all in one.

Our top priority

Cold Continuous Compounding (VORTEXPROM CMD5)

In addition to S2B, we use a continuous cold compounding flow technology on the VORTEXPROM CMD5 unit. This is a “cold” blending process, where intensive mixing is achieved through hydrodynamic and acoustic cavitation, mechanical dispersion, and electromagnetic treatment — without prolonged thermal heating.

Key advantages of CMD5:
  • Low-temperature process — no prolonged heating and no risk of overheating sensitive additives.
  • Fast mixing cycle — high throughput.
  • Reduced energy consumption and compact production footprint.
  • Deep molecular blending and stability of finished formulations.
Complex area:2,400 m²
Monthly capacity (oils):up to 750 tonnes
Reactors4 units
Monthly capacity
(additive packages):
up to 500 tons
Minimum batch: 1 ton
Stock available: 500+ t

Full automation
of packaging and storage

Integrated Approach: —
From Idea to Finished Product

We offer a full cycle of services under your private label (PL): formulation development, production, analysis and certification, preparation of technical documentation (STO, TDS, MSDS), label design in compliance with OEM/RPN requirements, extended technical support, and logistics.

QUALITY, APPROVALS
AND ACCREDITATIONS

We manufacture in compliance with international standards: ISO 9001, ISO 14001, ISO 17025.
KIREI products are tested in leading laboratories (APL, Intertek, MIC GSM and others), registered in ACEA and undergo testing in accordance with OEM requirements.

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What We Are Proud Of
01

Proprietary innovation park and
unique S2B platform

02

High speed of product launch
and partner resource savings.

03

Bench and field test results: up to +40% stability reserve
in antioxidant performance
compared to market leaders.

04

Full cycle: development — production
— certification — technical support.

Contacts

KIREI CHEMICAL LTD
Indonesia
gas@kirei-chemical.com